Who wore thicker armor, cavalry or pikemen?
Roger Williams claimed that few horses could carry a rider wearing more than "pistol proof" armor while around 15-20% of pikemen would wear armor and helmets which were "proof of the caliver" at the front (albeit "discharged ten or twelve score off").

What do we know about surviving armor pieces? is there any tendency for infantry helmets or breastplates to be thicker than cavalry ones?
How does Williams account for Hussars wearing 8-9 mm breastplates and surviving cannonshot? A survey of the relevant surviving pieces will show that cavalry breastplates went up to around 9mm while infantry breastplates tended to top out at 4-5mm.
Good question, I don't think he fought in Poland. He did say that some officers and soldiers might have armor which was "proof of the musket", such armor would be used during assaults to scout out the enemy walls for breaches. But he seemed to be under the impression that such armor would be too heavy for most soldiers to fight in for long periods of time.

The Hussar feature page claims that the average breastplate was around 3-5mm.
I know of at least 6 examples that are 7mm or more. Three of them are in the Museum of the Polish Army in Warsaw.
inv no. 882x is 9mm
inv no. 629x is 7mm
inv no. 678x is 7mm
Alan Williams has a list of 199 breastplates and their thickneses on pp.913-915. The heaviest infantry breastplate is 4mm. The heaviest cavalry breastplate is 8mm. He lists 17 cavalry breastplates that are over 5mm.
Rittmeister Frye might be the best person to explain this, but I think the explanation might be in the way the armour is used. Infantry in Roger Williams' day faced firearms at a distance, but I seem to remember the use of pistols by heavy cavalry being very close up, the ideal being to have the muzzle touching your opponent's breastplate.
James Arlen Gillaspie wrote:
Rittmeister Frye might be the best person to explain this, but I think the explanation might be in the way the armour is used. Infantry in Roger Williams' day faced firearms at a distance, but I seem to remember the use of pistols by heavy cavalry being very close up, the ideal being to have the muzzle touching your opponent's breastplate.


That's what's kind of confusing about his description. You would think that "proof of the caliver" would be stronger than "proof of of the pistol", but if the pistol proofing was done close up and the caliver proofing was done at 200 yards then surely the caliver shot wouldn't have retained enough energy to do much damage.

Further confusing it is how he talks about "good proof", " reasonable proof" and "light proof". With " reasonable proof" being defined as "proof of the caliver at 200-240 yards".
Dan Howard wrote:
How does Williams account for Hussars wearing 8-9 mm breastplates and surviving cannonshot? A survey of the relevant surviving pieces will show that cavalry breastplates went up to around 9mm while infantry breastplates tended to top out at 4-5mm.

You are aware that hussar equipment in the Hungarian style was only introduced into the Commonwealth armies by Stefan Batory in 1576-1577 and it took until the 1590's for it to become widespread? Roger Williams wrote before 1590 and at the time the hussars had none of their later fame and reputation.

Also the armour in use at the time was not particularly thick as the Hungarian armour was not designed for a combat enviroment with extensive firearms use. (The main threat being Ottoman archery, lances and sidearms.) The Hussar breastplates with exceptional thickness usually date to the 17th Century, in particular the later half and had evolved as a counter to warfare with first the Swedes and later the reformed Russian army both of which made extensive use of firearms.
And the well equipped Towarzysz only made up a minority of the hussaria, the bulk of the troops were the pacholiks who had to make do with cheaper munitions armour if they got armour at all.

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