The tang of one of the Tinker Pearce line longsword blunts has failed at the join of the tang and threads. This occurred because contrary to my specification the tangs of some early swords were welded on rather than cut on a reduced section of the tang. when I found this out I immediately protested; I think that it is safe to say that I have made my displeasure over this abundantly clear to CAS/Hanwei and have been assured that current and future swords will have the threads properly cut on the tang rather than welded on.

Any failure of the tang at the join of the tang and threads on any of the dismountable Tinker-line swords is a warranty issue and should be brought to the attention of CAS/Hanwei or your dealer for replacement.

Also- if you have one of these swords examine the join of the tang and screw threads. If you have any suspicion that it might be welded you should heat the last couple of inches of the tang and screw with a torch until it achieves a blue-grey color. This should be done because the heat of welding may in some cases have caused the 5160 to air-harden, making this juncture brittle and more than usually prone to failure.

When properly done this method of securing the pommel is more than adequately strong; of the hundreds of swords that I have made using this method not one has ever failed in use to the best of my knowledge. This includes swords used for years for WMA and even theatrical use- which is often harder on a sword than WMA use!

Thanks for bringing this to our attention and giving a quick fix for the problem which seems to be brittleness due to air hardening: Is a welded tang section O.K. if it's been done right although I understand that a screwed section integrally cut from the tang is THE better way to go.

Oh, is this a potential problem only with the longswords or could this be an issue with the one handers blunts ?

Mine seems to be holding out well in use so far but I haven't looked or noticed if the tang end is welded or not. ( Not sure how obvious this is to the untrained eye ? ).

Mike-

Thanks for the update! I'll have a look right away. They're performing well for us so far. Do you have an idea when custom pommels may be ready?

Thanks!

Sean

Thanks for the heads-up.

Just wanted to say that mine and my sparring partner's longsword blunts have held up well after two months of moderate use (drilling and sparring about twice a week) . I have a pretty high opinion of them (handling and durability) , even when compared to various other vendors' higher-priced options.

Thanks for the excellent product.

Dustin

My pleasure- and thank you, Dustin! There has only been one problem reported so far; hopefully this was simply an isolated issue!

Sounds like it should work- though I would simply remove it from the burner and let it air-cool; that will be gentle enough.