Posts: 818
Tue 17 Mar, 2015 12:05 pm
Thanks for the link Carl. From what I've been reading my 14-inch blade is on the cusp between a hand
seax and a langseax. I decided to go with the hand seax because of the shape of the blade, and thus used a longer handle.
I started with a stock piece of Figured Bubinga 2" x 2" x 12".
I drilled a series of holes for the tang and used very narrow straight chisels to enlarge and finish the cavity for the tang.
I did not use the burning method, as I feared that would ruin the temper of the blade. I did try heating just the tip of the tang, but that process discolored the tang (see picture below). If I had tried to heat the entire tang, I am terrified to think what I would have done to the blade itself.
I dug up a horse bone and cut a piece for the spacer. The hard part is finding a piece where the cortex is thick enough so that you can sand it down to match the handle.
I removed the fine trabeculae from the marrow and "stabilized" the bone by coating the inside with epoxy to prevent cracking while I was sanding. Then I epoxied the bone to the handle and took it to the belt sander again to finalize the handle's shape.
Finally I filled the tang hole with epoxy, and set the tang with the bolster in place.
In retrospect, I should have probably done some things in a different order, but I am still trying to figure out how that would have worked.
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