[Ole W.]

I am in the process of making a scabbard for my first and only sword. I've never tried my hand at such a thing before, so several threads here at myArmoury have provided tremendous help in the process, basically guiding me along the way. I don't know how useful his post will be at helping others trying the same thing, but I'm posting it anyway in case anyone should find it interesting.

The scabbard is completely ahistorical, it has a fiberglass laminated balsa wood core.

Right now I am trying to make a chape from a steel sheet, and I also lack a belt buckle. Furthermore, some decorative lines on the scabbard and suspension remains undone for now.

[Peter Johnsson]

That is a good scabbard.

Balsa wood with fiber glass is a creative solution. It should work well.
Considering this is your first scabbard you should feel proud of your efforts: it does not look like a first attempt :-)

[Al Muckart]

Ole, this looks pretty good from the photos you've posted. I'd love to hear more about how you built the core.

Keep at it

[M. Eversberg II]

Good work. I think we may have another scabbard-master in the making.

Mind if we see the other side?

M.

[Julien M]

Hi Ole,

Glad to see that you got around this project as you said you would!

Qualifying your work as a mere attempt seems an understatement though, as your finished core and suspensions are way more convincing than that

A close up of the coat of arms would be nice (carved? imprint?). Balsa coated with fiberglass is an interesting shortcut, one that I might try on future projects, depending on how easy fiberglass is to handle.

Anyway congrats and keep up the good work.

J

[M. Eversberg II]

Fiberglass is really easy to work with, in my experience, from a forming perspective(though I've worked with really low quality stuff before too).

M.

[Michael Pikula]

Seeing as I just finished up my first scabbard attempt, I think you nailed it! The scabbard seems well proportioned, the leather work looks nice and consistent, and I like the decorative element near the throat. Very well done!

[Jared Smith]

[David Sutton]

Doesn't Oakeshott describe scabbards of laminate construction in Sword in the Age of Chivalry?

[Ole W.]

Thanks for the encouraging replies!

Peter Johnsson, I am extremely honoured that you chose to comment on the scabbard. Much gratitude is expressed.

Al Muckart- Regarding the core: Two halves were shaped from balsa wood in the usual way. I proceeded to glue the two halves together using epoxy glue. When the epoxy had dried, I laminated the scabbard in fiberglass, one side at a time. I looked at model aircraft websites for instructions, as they laminate model airplane wings this way. As a result, the inside of the scabbard is non-corrosive to the steel due to balsa wood contacting the blade, while the outer layer of fiberglass makes the scabbard stronger than conventional wooden scabbards. The core is tight enough to hold the scabbard upside down without the sword falling out. A light tug is required in order to unsheath the sword.

M. Eversberg II - Thanks for your comment! I will proceed to post pictures of the seam when I am done with the chape and decorative lines.

Julien M - I was hoping you would comment on this thread, as your excellent homemade scabbard was the deciding factor as I decided to try to make a scabbard of my own for this sword. I'll take a close-up of the coat of arms as soon as I have finished the chape etc. It decipts a griffin, and was impressed into the leather using an empty ballpoint pen prior to the initial colouring. Regarding fiberglass - it is not hard at all - in fact it was the easiest step in the scabbard making process, in stark contrast to the leatherwork which I found surprisingly difficult.

Michael Pikula - Your comments are appreciated! I am always interested to see DIY scabbards - are you planning to post some pictures?

Jared Smith - It's interesting that you should mention this - it's one of the methods which I initially considered trying for the scabbard core, along with the veneer laminate earlier mentioned in other threads by mr. Peter Johnsson.

[Robert Subiaga Jr.]

I'm impressed. Not only does it look good, the "creative shortcut" of fiberglass over wood reminds me of an unverified but plausible approach I've used on a few scabbards: a layer of sinew wrap over the wood core and then the leather cover. I also have regripped a number of swords over the years this way; as a longtime traditional archery aficianado, I like to refer to sinew-wood-hide glue combinations as "Nature's fiberglass."

[Patrick De Block]

Ole, I don't known what impresses me most. Your beautiful scabbard or the idea to use an empty ballpoint pen for the griffin. Using that pen is really a creative idea. Let me say that it is no wonder you made such a beautiful scabbard if you came upon that idea.

One question: what is the thickness of the leather you used for the scabbard and is the belt made from leather of the same thickness.

[J. Scott Moore]

exceedingly impressive! it really does look good. balsa, and fibreglass. I am really going to have to try it myself. just one question, though. where did you find enough balsa? I've looked all over for the stuff, (woodcarving, larger craft boats, and such) and have ultimately had to glue everal peices together. I'd really appreciate a location, or website. it really looks impressive, I keep opening the pictures to look at it.

[J. Scott Moore]

oh, yeah, and could you please post more pictures? I'd really like to see this when it's finished.