The helmet isbasically an iron bowl to which are attached the faceplate, the cheekpieces and the neckguard. It is lined with a deerskin spider to from the suspension on the head.
Dave makes the decorative plates (pressbleches) by carving a die in wax, then casting it in bronze. Each of the plates are then beaten over the die using a sheet of lead to protect the material and help it to conform to the die shape. The original helmet had bronze plates that were tinned -- on this occassion we have cheated slightly as we agreed to use solid silver, mainly to improve maintenance. My other helmet had silvered bronze plates - which are a pain to keep looking presentable - the owner of the original helmet had a helmet polisher to do the work as he was a king .
Dave made new dies for this helmet as he had become aware of small details that needed changing.
The plates are held in position by swaged copper alloy strips, which are then rivetted in position.
The crest (wala) is made from iron which has silver wires forced into it - the name often given to this kind of work is the German word tauschieren. The eyebrows are also made from a similar method but this time the wires are forced into bronze. The face parts have all been gold plated.
I don't think that he has done a bad job.
Cheers,
Paul[/i]

