I didn't get any construction photos, but I glued and curved 7 layers of 3mm plywood and then cut out it out and joined in the side section with glue and long timber screws.
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/13901606_10154458701709516_8920755803314535993_n_zpsoizatvjy.jpg)
And jump to finished. It has 6 layers of cloth and glue over the front face. Then painted.
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/IMG_0978%20996x1024_zpsnkasy9i6.jpg)
At its thickest it is about 25mm.
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/IMG_0984%20733x1024_zpsfeglrw2s.jpg)
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/IMG_0986%201024x1012_zpsqpur9ik2.jpg)
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/IMG_0985%20821x1024_zpswxi9yldd.jpg)
![Photobucket image](http://myarmoury.com/images/pb/img.php?i=http://i252.photobucket.com/albums/hh17/Captayne/15thC/IMG_0989%20708x1024_zps629ovzre.jpg)