The hilt is steel, with the leaf elements etched, bent, and then welded to the side rings.
We went back and forth for a while about the "color palette"....grip, hilt, wire color, etc. The customer was excited about the idea of playing with color on the cup hilt itself, so portions of the hilt are selectively brass plated.
The pommel itself has a brass button, and the rapier quillons have 3-D printed Stainless Steel/Bronze caps that I designed and drew, and which are soldered in place.
My client is a stunt performer, so this hilt was made to fit an aluminum rapier blade he already owned. It came from a batch out of Jody Samson's shop, and is still in need of some re-grinding....as is, it has very little profile taper and no distal taper, and as such is unnecessarily heavy.
I posted a lot of process shots from this build on my facebook page, so if you're interested you can check them out there.















