I'm still collecting all the materials to make my first sword. I'm not too fussy with historical accuracy. I have sourced steel for the actual blade, and I have loads of strong timber (Burdekin Plum, tassie oak).

I'm thinking about using stainless steel, since it won't rust as quickly.
Would 303 or 416 be a good grade to use? (Assuming I can actually find these). I'm also considering mild steel, but I have little knowledge on the grades and machinability.

I want to use something that is relatively easy to cut/grind and not too difficult to find.

Thanks folks,
- K

303 and 416 are supposed to be the best for machinability. If you're cutting it on a lathe or a mill, that will matter. Not so much if you're grinding.

Mild steel will work. I don't think you'll notice much difference for anything from 1012 to 1020. You could even go to 1030 or 1045 and still have it much easier to work with than stainless. If it's just described as "mild steel", it will do.

I'd be wary of Tasmanian oak. In my experience, it splits fairly easily. For a grip core, I'd give it plenty of reinforcement, like a glued-on thread wrap, and ferrules.

I regripped one of my swords with tassie oak. There doesn't seem to be an issue....yet.
Then again, it has been severely glued and wrapped in wire... :)

I personally would avoid Tassie oak or any other timber with a high tannin content. It reacts strongly with steel. Long term it might cause a problem.
Trying to think of a good easily available Aussie timber. Celery top pine is supposed to be non reactive, but its not the easiest timber to track down these days.

Hi Kirstine,

I sometimes use vintage wrought iron for guards, but get pretty good results from forged-down railway spikes. As Timo hinted, stainless can be a brute to work with.

For grip material, I've never had a problem with Tasmanian oak with a well-glued string wrap and covered with leather. I've made quite a lot of them. If you want a plain wood finish it might be a different matter.
Araldite or similar between wood and tang should prevent any corrosion issues.

I'm in Victoria, but PM me if you're interested in getting in touch with some established swordmakers in Queensland.

Hey Timo, All the eucalypts seem to have a high tannin content, and will stain your hands and the work itself when you use steel hand tools, even when the wood has been kiln dried.
Mt Ash/tassie oak definitely do react, unlike euro/american ash. Epoxy probably would neutralize the effect once it has cured, but a water based glue like hide glue(traditional), or pva it might be a different story.
It just makes more sense to me to use something that doesn't react with steel, and avoid any potential issue down the track.

Just so people have them, these might be useful:

http://www.npl.co.uk/upload/pdf/corrosion_of_metals_by_wood.pdf

http://www.vam.ac.uk/content/journals/conserv...with-wood/

About mild steel - I used 1018 in a couple of projects and liked it a lot. Reasonably easy to work (hacksaw/files, drill press) and can be heat blued to a nice color. See pictures here: http://myArmoury.com/talk/viewtopic.php?t=34204&highlight=

Alex.