Hi,

My hanwei Tuger katana's blade develops rust within days of sheathing it into its scabbard; even after I cleaned the blade, rust re-develops after sheathing it :(

Any advice on how to clean the inside of my Tiger katana scabbard?

Thanks in advance..

What is your scabbard made of what type of wood?

Hi Larry,

I am afraid that you will need to split the saya (scabbard) an clean it out with a chisel or scraper (not sandpaper) your saya must have developed a contamination at some point - assuming that the rust still occurs in the same area.

It may be easier to send the saya to a restorer in your area or back to your place of purchase.

You could possibly try a rifle cleaner with alcohol or even a swab with alcohol on the end of a wire coat hanger but you wouldn't want the swab to get stuck in the saya.

Good luck and let us know how you get on.

Cheers

Jason

Before I split the saya, I'd try pouring it full of boiled linseed oil, let it sit for a few minutes, then pour it out. Let it sit upside down on a towel overnight then see what happens when you try storing the sword in it.

Would CLP break loose work for this situation? It works for me and my albion agincourt but since I alteast know oriental weapons are far different in care to european styled ones.

I certainly wouldn't want to split the Tiger scabbard because its construction is quite different from conventional katana saya - it has copper/brass mouth piece, metal butt-cap, and copper inlaid work on the body underneath thick coat of lacquer. I wouldn't be able to put all these back if I split the scabbard.

I tried cleaning the interior using rifle cleaning rod with a piece of WD40-soaked cloth attached, but I can't seem to reach the tip of the scabbard where the blade kissaki should be. That portion seems too narrow for my rifle cleaning rod to reach :(

Any more input, dear fellow sword enthusiasts?? If none, then I may adapt some of your suggestion by spray-soaking WD40 into the scabbard instead, but before I do that, can anyone confirm that this will not further harm the scabbard's wood? That's the least I want to do, man :"(

Thanks in advance..

The wood normally used in a Japanese sword is Honoki which is a magnolia type wood, very little sap and porous enough to take a bit of moisture away from the blade.

Hearing what the OP has already done it is probably no issue to try anything.

An oil finished interior with a flush/tight fit on the the mouth (koiguchi) is going to create an area where air (with moisture) is going to be trapped which will create a great environment for moisture to create oxidisation.

There is much more to the science of the japanese saya but one thing to add is that a good saya is normally joined with rice glue to allow for splitting and cleaning - obviously the buffalo horn mouth (or copper in this case) needs to be removed prior to splitting. This is seldom needed with correct use and care. Re-lacquering will need to be done afterwards.

One of the main causes of this contamination is over oiling and or shavings being trapped at the bottom of the saya - as this is where the problem is occurring I would hazard a guess that this might be an issue or cause.

Excess oil may also cause the wood to swell which is not ideal for a Japanese style sword.

In regard to your questions regarding European swords - I simply don't know. Maybe the lanolin in lambs wool protects this somewhat??? Maybe there is not so much of an airtight encapsulation that will trap moisture.

In any case I am simply trying to help the OP with information from the area that I know a little bit about. It is always best to ask and look at options prior to doing anything drastic.

Cheers

Jason

PS Maybe Gabriel will chime in here???

Thanks for explaining that. You learn something new everyday! :D

... no probs, we're all mates here :)

I did pour some rubbing alcohol in a scabbard " ONCE " to try to clean it out: Worked eventually as the stored knife hasn't rusted at all even after being in the scabbard for years at a time.

This knife showed some rust at the tip before the cleaning and would re-rust at the tip, but now the problem is fixed.

One " BIG PROBLEM " though is that it took for ever for the scabbard's inside to really dry and I would still have gunk on the point when I would pull the knife out for the longest time as well as wet rubbing alcohol ????

Go figure: I thought the rubbing alcohol would evaporate quickly, but it seemed to not do so for a very long time.

Anyway, is there a good way to clean the inside of a scabbard if one gets gunk or water into a scabbard ? If there is a simple and good way I sure would like to know ! There are probably many more imaginative way to screw it up that doing it right. ;) :lol:

I do not have CLP Breakfree, Linseed Oil or Rubbing Alcohol for me to pour into the scabbard to attempt to flush out/clean rust in its interior, so can I use WD40 or 3-in-1 as the likely replacement?? Are these properties similar?
Sorry, I need to clarify because I've not handle CLP, Linseed Oil or Rubbing Alcohol before.

... if I were you, I would store the sword out of the saya for a couple of months and don't do anything to it. See if it will dry out enough for you to tap out the contaminates or at least stabilise it. Make a cardboard cover for the blade and inspect and oil the blade regularly.

THe only thing you might try is the Alcohol rinsing. You will be able to buy this cheaply at a Pharmacy.

,,, It is a bad situation and really should not happen or occur- I would persist with Hanwei or the retailer you purchased from before taking any extreme measures.

One other suggestion is to again leave it to dry out and then get a can of high pressure air to try and blow out any debris.

Larry check your gun cleaning kit, to see if the rods are hollow or solid. If they are hollow take a plastic or metal funnel, tape it over the end of a portable vacuum cleaner. Tape your hollow cleaning rods to the small end of the funnel and turn it on. You will want to ensure the suction isn't so great that it will collaspe the rods. This is the reason you want to use a light weight smaller vacuum.

Now insert the rods into your saya and gently vacuum the insides.

You can't get stuff out of a tight space by putting more stuff in. The metal rods can gently scrape any gunk inside while the vacuum removes it.

Hi Pete, how are you doing? Good to see you around :)

My rifle cleaning rods are the solid iron type, unfortunately.