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The Cuirass - ready
After trimming the ends of the leather laces and punching some holes at the straps

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the cuirass finally took shape

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And this fills me with pride of what I've done.
I know it's quite immodest, but I think I've done good work - I don't know if there existed such reconstruction somewhere else in the world.
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I know it's quite immodest, but I think I've done good work - I don't know if there existed such reconstruction somewhere else in the world.


I am sure there is no other reconstructed yushman of this quality. This kind of equipment is very rare.
I have been searching the net for years on Middle-eastern warfare and armour, and made my own armor too, but Yours is at a higher level compared to what I have ever seen.
And the set behind the glass on last Saturday, during the opening day of the above-mentioned temporary exhibition

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There was no room for the infantry greaves, that's why they are not here

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I am at a loss for words--that is splendid! It's wonderful to see all the parts together. Do you plan to wear it in combat?
Amazing work! I hope I can learn to do craftsmanship like that! Do you have any pictures of yourself in full kit?
Exquisite work! The best looking high quality turkish armor I've ever seen! I would love to see you wearing it at an event at the Corvin Castle in Hunedoara some time. Sadly I haven't got the time to work at my own kit :( ...
Boris,
this is magnificent, really I do not know how else to phrase it!
I kept coming back to this topic, reading it from the start, just to see how it developed and it is wonderful to see how it turned out.
Now we need pictures of you wearing it of course.
I see, I have several questions to answer, please excuse me if I do not keep the order of asking ;)

I really plan to do combat with this armour - it's made for fight. I'm not afraid that it could be damaged - I'm mentally prepared for this. Also, I wear a over-garment (I'm in the middle with the red/blue shield in hand, surrounded by my brave Jannissaries)

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which covers the whole cuirass and much of the bazubands.
I still do not have pictures with the full kit, because the kit is not ready yet - it lacks firstly helmet and secondly - some weaponry and additional accessories. If asking for pictures with all what I have done so far - these couldn't be taken before the temporary exhibition is closed and my items return home - not earlier than the middle of December.


Last edited by Boris Bedrosov on Tue 27 Nov, 2012 10:38 am; edited 1 time in total
Boris, that really is an incredibly beautiful piece of art. You should feel proud.
On Nathan's request, I'm re-posting this one here.
As I've already almost forgot my original post this is simplified one.

So, as a side arm for the kit, I chose a wide-spread in the Islamic world type of dagger, known as a khanjar. The blank for the blade was laser-cut by 65G steel and forged by hand.

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I wasn't much satisfied by the initial shape, so I reforged the blade. As a result, it's not so extremely curved and the new cross-section is diamond rather than pentagonal, as in the beginning. After heat-treatment and the first pass on the belt-grinder it's ready for finishing and polishing.

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The dagger was finished with stones and sand-papers up to grit 1500

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and polished

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Although not well visible, the result is a mirror (really) polished surface and one of the best I've ever achieved.
I really like the look of that--it isn't over done, or chrome looking. Is it diamond sectioned, or is it slightly hollow ground? The tip in the second photo looks a touch hollow ground
The cross-section is diamond everywhere along the blade, there are no sections with hollow ground. I think, you are misled by some reflections on the surface of the tip.
So far, I was strongly delayed by a supplier of mine, who, by his hand, was delayed by his own business partners in Far-East Asia.

Nevertheless, recently I finally got this block

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of black buffalo horn for the grip of the khanjar.
After less than a half-an-hour it was cut with a hack-saw into two thinner plates for the future scales.

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Boris,

I have been away from the myArmoury forum for quite some time. I was recently scanning through many posts and found your “Yushman Project” thread again. Not only is this thread still active, it is alive with beauty, creativity and your wonderful sense of balance & proportion. I have been, and still today, stand in awe of your abilities my friend.

Sincerely,

Scott Hrouda
Thanks for your kindly words, Scott! I really appreciate that.

Although this project took much more time to finish than my earliest assessments, I hope everyone still enjoys watching it evolving.
And this also puts higher standards for my current and future works.
I love this project! Very glad that you re-posted what was lost.
The scales from the previous post were cut into shape

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after that in each one a slot for the tang of khanjar was made.

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Here one of the scales is in place

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And on the last picture both were placed and screwed on the dagger

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So, here we go again.....

For this dagger, I wanted well visible boundary between two black scales of horn and was achieved by additional detail. As I don't know how different people around the world call this detail, I would call it "separator" in the same way how knife-smiths in Bulgaria call it.
In this case the separator is bronze plate, cut into shape

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The inner contours follow the lines of the tang, while the outer - of the scales.
The cutting itself was nothing special - first were the aviation snips, followed by some filing until the plate matched the tang

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When I bolted the scale the result was like that

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and this

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Of course, a lot of filing has to come and it is next.
I wasn't at home for several days and upon my return I was so engaged in work, that there is not pictures of the steps, just from the result.
The scales were filed, now they've got the final shape

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Now they are "waisted" in the middle, as are the most historical khanjars. The "waist" is not so prominent, but still well-visible.
The separator was also filed, now it's alined with the contours of the grip

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